Manufacturing
The factory floor
A vertically integrated process – eight steps from your first email to the container leaving Chennai port.
Production Timeline
We are a manufacturing partner – not a trader. Every garment we ship is knitted, cut, sewn, inspected and packed inside our own facility in Tirupur
Step 01
Requirement Analysis
Step 02
Fabric Selection
Step 03
Sample Development
Step 04
Approval
Step 05
Bulk Production
Step 06
Quality Inspection
Step 07
Packing
Step 08
Dispatch
Standard Operating Procedure
How an order moves through our office
Customer Inquiry
01
Brief intake, sample request and feasibility check inside 24 hours.
Quotation
02
Itemised costing – fabric, CMT, trims, freight – with no hidden lines.
Order Confirmation
03
PO acceptance, terms sheet, and deposit schedule.
Sales Order
04
Internal SO with size-color breakdown, ex-factory date and shipment plan.
Production Planning
05
Material indents raised, line allocation and TNA locked.
Manufacturing
06
Cutting, stitching, printing/embroidery and finishing.
Quality Control
07
Inline AQL audits + pre-shipment final inspection.
Packing
08
As per buyer’s packing manual, with master carton labelling.
Dispatch
09
Freight booking, customs clearance and BL handover.
Manufacturing Operations
What happens on the floor, in order.
How long does it take to move from inquiry to bulk production?
Typically 3–4 weeks: inquiry review and quotation in 24 hours, sample development in 7–14 days, PP approval, then bulk production planned against your TNA. The eight-step timeline on this page shows exactly where time is spent.
What happens after I approve a purchase order?
Our SOP kicks in: PO acceptance, terms sheet, deposit schedule, internal sales order with size-color breakdown, material indents, line allocation and a locked TNA. Every step is documented and shared with your merchandiser.
How do you control fabric quality before it reaches the cutting table?
Every roll is received against a GRN and inspected with a 4-point system. We segregate shades, run shrinkage tests and approve lab dips before fabric is issued to cutting.
What quality checks happen during sewing and finishing?
Modular lines run hourly inline audits at every operation. We measure 100% of size-sets and 10% of bulk against the spec tolerance grid. Final inspection follows AQL 2.5 with documented reports.
Can I visit the factory during production?
Yes. Buyers and third-party auditors are welcome year-round. We arrange pickup from Coimbatore airport and host line walks, inline inspections and pre-shipment audits on request.